Mechanics

REMOVING TRANSFER CASE

2002 Jaguar X-Type

Suspension problem
2002 Jaguar X-Type 6 cyl All Wheel Drive Automatic 129000 miles

How do I remove the transfer case?

How do I disconnect the front axle for the passenger side of the car?
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Donnieharris
February 7, 2010.




Let me know if you need any of the diagrams. There are too many to show all !

Loosen the shock absorber and spring assembly securing nuts.
Remove the front subframe. For additional information, refer to FRONT SUBFRAME.
Remove the fender splash shield access panel.
Fig. 32: Removing Fender Splash Shield Access Panel
Courtesy of JAGUAR CARS, INC.
Remove the steering gear heat shield bracket.
Fig. 33: Removing Steering Gear Heat Shield Bracket
Courtesy of JAGUAR CARS, INC.
Remove the steering gear heat shield.
Fig. 34: Removing Steering Gear Heat Shield
Courtesy of JAGUAR CARS, INC.
Remove the front pipe.
Fig. 35: Removing Front Pipe
Courtesy of JAGUAR CARS, INC.
Remove and discard the halfshaft seal.
Fig. 36: Removing Halfshaft Seal
Courtesy of JAGUAR CARS, INC.
CAUTION: To prevent damage to the transfer box internal seal, make sure that the link shaft is not retracted further than 200 mm (7.87 inches) from the transfer case.

CAUTION: Make sure the halfshaft constant velocity (CV) joints do not over articulate. Failure to follow this instruction may result in damage to the CV joints.

Using the special tools, detach the halfshaft.
Align the special tools to the halfshaft.
Detach the halfshaft.
Fig. 37: Detaching Half Shaft
Courtesy of JAGUAR CARS, INC.
CAUTION: Make sure the halfshaft constant velocity (CV) joints do not over articulate. Failure to follow this instruction may result in damage to the CV joints.

Support the halfshaft.
Fig. 38: Supporting Half Shaft
Courtesy of JAGUAR CARS, INC.
Remove and discard the halfshaft snap ring.
Fig. 39: Removing Half Shaft Ring
Courtesy of JAGUAR CARS, INC.
Remove the transfer case support bracket.
Fig. 40: Removing Transfer Case Support Bracket
Courtesy of JAGUAR CARS, INC.
Remove the catalytic converter to catalytic converter mount bracket retaining bolts.
Fig. 41: Removing Catalytic Converter Mount Bracket Retaining Bolts
Courtesy of JAGUAR CARS, INC.
Using the special tool, loosen the catalytic converter mount bracket, top left-hand retaining bolt
Fig. 42: Loosening Catalytic Converter Mount Bracket (Top Left Retaining Bolt)
Courtesy of JAGUAR CARS, INC.
Remove the catalytic converter mount bracket to transfer case retaining bolt.
Fig. 43: Removing Catalytic Converter Mount Bracket-To-Transfer Case Retaining Bolt
Courtesy of JAGUAR CARS, INC.
Remove the catalytic converter mount bracket.
Fig. 44: Removing Catalytic Mounting Bracket
Courtesy of JAGUAR CARS, INC.
Remove the engine anti-roll restrictor bracket side retaining bolts.
Fig. 45: Removing Engine Anti-Roll Restrictor Bracket Side Retaining Bolts
Courtesy of JAGUAR CARS, INC.
Remove the engine anti-roll restrictor bracket retaining nuts.
Fig. 46: Removing Engine Anti-Roll Restrictor Bracket Retaining Nuts
Courtesy of JAGUAR CARS, INC.
Remove the engine anti-roll restrictor bracket.
Fig. 47: Removing Engine Anti-Roll Restrictor Bracket
Courtesy of JAGUAR CARS, INC.
CAUTION: To prevent damage to the transfer box internal seal, make sure that the link shaft is not retracted further than 200 mm (7.87 inches) from the transfer case.

Using the special tools, detach the transfer case link shaft from the transfer case.
Fig. 48: Detaching Transfer Case Link Shaft At Transfer Case
Courtesy of JAGUAR CARS, INC.
CAUTION: To prevent damage to the transfer box internal seal, make sure that the link shaft is not retracted further than 200 mm (7.87 inches) from the transfer case.

Using the special tool, retract the transfer case link shaft.
Fig. 49: Retracting Transfer Case Link Shaft
Courtesy of JAGUAR CARS, INC.
Attach the special tool to the transfer case.
Fig. 50: Installing Powertrain Assembly Jack
Courtesy of JAGUAR CARS, INC.
CAUTION: Make sure no transfer case oil is spilled as the transfer case is removed. Failure to follow this instruction may result in damage to the transfer case, if a new transfer case is not being installed.

NOTE: Powertrain assembly jack shown removed for clarity.

Remove the transfer case.
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Dave H
Feb 7, 2010.
Where can I get the diagrams to match the instructions on how to remove the transfer case on the 2002 jaguar xtype?

Thanks
betone


Tiny
Betone2003
Mar 25, 2011.
Here are part of it. I will send the others later as I got to log off momentarily.


KHLow2008
Mar 25, 2011.

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