Climate control problem

Tiny
ERIC POWERS
  • MEMBER
  • 2003 HONDA CRV
Four cylinder all wheel drive automatic 87,000 miles.

Regardless of the temperature selected on the control dial, my temperature is either full cold (cold position) or full hot (all other positions). A/C works fine and coolant is obviously circulating. It becomes impossible to comfortably regulate the temperature during the winter. I replaced the heater control valve with no change; the cable from the manual knob moves the cable smoothly.
Tuesday, December 1st, 2009 AT 6:53 PM

10 Replies

Tiny
KHLOW2008
  • MECHANIC
  • 41,815 POSTS
Hi Eric Powers,

Try the following to see if you are able to retrieve any trouble codes.

General troubleshooting information:

How to retrieve a diagnostic trouble codes.

The heater control panel has a self -diagnosis function. To run the self -diagnosis function, do the following:

1 . Turn the ignition switch off.

2 . Turn the fan switch off, the temperature control dial on max cool and the mode control dial on vent.

3 . Turn the ignition switch on (II), then press and hold the re-circulation control switch. Within ten seconds while holding the switch down, press the rear window defogger switch five times. The re-circulation indicator blinks two times, then the self -diagnosis will begin. If there is any problem in the system after self -diagnosis is finished, the re-circulation indicator will blink the diagnostic trouble code (DTC) 7 through 13. When problems in the evaporator temperature sensor circuit are detected (codes 14 and 15), the A/C indicator will blink the DTC. If no DTC's are found, the indicator will not blink.


https://www.2carpros.com/forum/automotive_pictures/192750_HVACDTC03CRVFig07_1.jpg




https://www.2carpros.com/forum/automotive_pictures/192750_HVACDTC03CRVFig08_1.jpg



Canceling the self diagnosis function:

4 . Turn the ignition switch off to cancel the self -diagnosis function. After completing repair work, run the self -diagnosis function again to make sure that there are no other malfunctions.

Max cool position function:

5 . When the mode control dial is in the max A/C position, the heater control panel will automatically select the re-circulation mode and turn the A/C on. The re-circulation switch and A/C switch are disabled and cannot be turned off in this mode. If the control panel fails to function as described, replace it.

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Saturday, December 5th, 2009 AT 11:57 AM
Tiny
ERIC POWERS
  • MEMBER
  • 2 POSTS
That was a great response and I appreciate it. I ran the diagnostic and no codes surfaced. I am thinking that perhaps there is a vacuum leak for the control that adjusts the cold air mix through the blower, and that it is stuck shut. The cold air results from a lack of coolant circulating as the temperature control also manipulates the heater control valve. It looks like it takes a contortionist to access that area of the system but I will give it another try.
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+1
Sunday, December 6th, 2009 AT 7:29 PM
Tiny
KHLOW2008
  • MECHANIC
  • 41,815 POSTS
Your appreciation is received with thanks.

The system does not use any vacumn lines for dontrols. If the heater and AC does not function as desired, the most likely problem would be the air mix motor. They could be intermittently malfunctioning.

Air max control motor test:

1 . Disconnect the 7P connector from the air mix control motor.

Note: Incorrectly applying power and ground to the air mix control motor will damage it. Follow the instructions carefully.

2 . Connect battery power to the No. 1 terminal of the air mix control motor, and ground the No. 2 terminal; the air mix control motor should run, and stop at Max Hot. If it doesn't, reverse the connections; the air mix control motor should run, and stop at Max Cool.

3 . If the air mix control motor did not run in step 2, remove it, then check the air mix control linkage and door for smooth movement.

"Â If the linkage and door move smoothly, replace the air mix control motor.
"Â If the linkage or door sticks or binds, repair them as needed.
"Â If the air mix control motor runs smoothly, go to step 4.


https://www.2carpros.com/forum/automotive_pictures/192750_AirMixMotor03CRVFig61_1.jpg



Fig. 61: Checking Air Mix Control Linkage & Door
Courtesy of AMERICAN HONDA MOTOR CO., INC.

4 . Measure the resistance between the No. 5 and No. 7 terminals. It should be between 4.2 to 7.8 kohm.

5 . Reconnect the air mix control motor 7P connector, then turn the ignition switch ON (II).

6 . Using the backprobe set, measure the voltage between the No. 3 and No. 7 terminals. 6 .

Max Cool-about 1 V
Max Hot- about 4 V

7 . If either the resistance or voltage readings are not as specified, replace the air mix control motor.

To remove the air mix motor, you would have to remove the underdash fuse/relay box.


https://www.2carpros.com/forum/automotive_pictures/192750_AirMixMotor03CRVFig62_1.jpg

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Monday, December 7th, 2009 AT 6:25 AM
Tiny
ISLEDECOCO
  • MEMBER
  • 4 POSTS
I have a Honda CR-V 2005 with the exact issue as Eric Powers stated, "Regardless of the temperature selected on the control dial, my temperature is either full cold (cold position) or full hot (all other positions)". However, the initial problem I had was that there was only heat coming through all the vents at all times, so I took it to a mechanic who replaced the blend door actuator who found that part to be broken. Now, it is functioning like Eric Power's issue. What could the problem be? Is it a faulty part or could it be the heater control valve which has not been replaced? Or anything else?
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Saturday, January 25th, 2020 AT 3:22 PM
Tiny
KASEKENNY
  • MECHANIC
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We need to inspect the temperature sensors that the HVAC system uses to determine duct temperature using a scan tool. When they are failed they actually go to an open circuit. When they do this, they read -40 degree.

I have seen this frequently on newer vehicles that have actual duct temperature sensors on each side. Not so much on older vehicles but the theory is the same. If the sensor is off then when you put the dial to full cold the module moves the actuator to full cold. However, when you move the dial to a warmer position if the temp sensor is open and reading -40, it will start blowing full hot to try to get the temperature up.

If the temperature sensors are not reading incorrectly then it is most likely the control module. However, I would hate for you to replace it without checking the sensors first.

Let me know and we can go from there. Thanks.
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Saturday, January 25th, 2020 AT 5:59 PM
Tiny
ISLEDECOCO
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Thank you for the reply! Are the temp sensors that the HVAC system uses the evaporator temp sensor AND/OR the outside temp sensor? Honestly, this makes sense to me, however when mentioned, the mechanic said that they hooked up the car to some kind of diagnostic machine that would pop up a code if any temp sensors failed it, but nothing came up. Is that similar to the scan tool that was previously mentioned? They would consider taking apart the heater control valve to look into it since it appears to be working fine externally, but with no guarantees that this will fix the issue. You also mentioned the control module. Is that the same as the air control panel? Any thoughts?
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Monday, January 27th, 2020 AT 1:01 PM
Tiny
ISLEDECOCO
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  • 4 POSTS
Continued from above comment. Just spoke with mechanic again who said that he didn't know of any temp sensors for this model of car that would affect the heater, so he still thinks the next step is to take apart the valve to visually inspect it. Any other thoughts on this?
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Monday, January 27th, 2020 AT 2:46 PM
Tiny
KASEKENNY
  • MECHANIC
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The vehicle has an EVAP temperature sensor and it also uses the ambient temperature sensor as you stated.

I am not sure what issue they are going to find inside the unit. Clearly I could be wrong but in my experience it is not inside the unit.

I understand that they searched for codes but they need to hook up the tool and actually read what the sensor is telling the control module. Basically, the control module still gets a valid temperature which is normally -40 when it is an issue, so it will not set a code.

Yes the control module on your vehicle is the panel. Also, to confirm the unit does in fact use the temperature sensors, the EVAP temperature sensor is a direct feed to the module. The unit gets ambient temperature through other modules.
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Monday, January 27th, 2020 AT 7:31 PM
Tiny
ISLEDECOCO
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Mechanic said that EVAP temperature sensor would have an affect on both the A/C as well as heater, so the EVAp temperature sensor was not the issue. Is this true or can it affect only the heater and not the A/C? Unfortunately, he didn't test it and taking apart the valve did nothing for the issue, as you anticipated. Please let me know if that is true. Thanks!
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Monday, February 3rd, 2020 AT 9:59 PM
Tiny
KASEKENNY
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It is true that it effects both but his thinking is off so, it is not true for this issue. If the sensor is reading incorrectly at -40 like I am thinking then why would it blow cold if it already thinks it is -40? The reason it blows cold on full cold is because that is an override to all sensors. When you command max cold with the temperature setting, it just blows as cold as possible regardless of sensor readings.

However, when you begin to move off max cold the temp sensors dictate how it should mix the air to achieve the desired temperature. If the sensor is reading -40 and you want the temp to be around 60 degrees (which is about the commanded temperature on low setting) then the HVAC control module would think it needs to drastically warm up the air to get to that setting which means it would blow max hot. It would do this for all other settings as well because it is trying to get to the temperature setting that you have selected.

Based on what I am hearing, I would recommend taking it to another mechanic as this one sounds like he is guessing or doesn't understand how the system works. In either event, the likeliness that it will get solved is low. If he has a scan tool that can monitor the temperature sensors then this is not difficult to check. If it is telling the HVAC control module the proper temperature then this is not the issue. However, if the HVAC module is reading the temperature as anything that is incorrect then we need to go down this route.
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Tuesday, February 4th, 2020 AT 4:38 PM

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