Dodge 2500 5.9 cummins alternator will not charge

Tiny
CONCRETEGUY
  • MEMBER
  • 2012 DODGE
1999 Dodge 4 x 4 5.9 Cummins diesel power everything except seats

Batteries dead alternator replaced two new batteries 2 days pass batteries dead again alternator checked reported good dash board indicates alternator not charging batteries
Sunday, May 27th, 2007 AT 12:25 PM

1 Reply

Tiny
E40WATER12
  • MECHANIC
  • 522 POSTS
If your 1999 Dodge 4x4 with a 5.9 Cummins diesel engine is experiencing battery drainage and the alternator is not charging the batteries, there could be several potential causes for this issue. Here are some steps to help diagnose and resolve the problem:

Check for Parasitic Draw: A parasitic draw is an electrical load on the batteries when the vehicle is off. To check for this, you will need a multimeter capable of measuring current (amperage). Disconnect the negative terminal of one battery and place the multimeter in series between the negative terminal and the negative cable. Check for any significant current draw. If you find a substantial draw (usually more than 50 milliamps), start removing fuses one by one to identify the circuit causing the draw. This will help narrow down the source of the battery drain.

Inspect Battery Cables and Connections: Ensure that the battery cables are clean, secure, and free from corrosion. Loose or corroded connections can cause charging issues and drain the batteries.

Check Alternator Output: While the alternator has been reported as good, it's essential to double-check its output. You can do this by starting the engine and using a multimeter to measure the voltage across the battery terminals. With the engine running, the voltage should be around 13.8 to 14.4 volts, indicating that the alternator is charging the batteries.

Test Voltage Regulator: The voltage regulator is responsible for regulating the output voltage of the alternator. If the voltage regulator is faulty, it can lead to charging issues. Some alternators have an integrated voltage regulator, while others have an external one.

Inspect the Charging System Wiring: Check the wiring between the alternator, battery, and voltage regulator (if external). Look for any signs of damage, fraying, or loose connections that could be affecting the charging system's operation.

Test the Batteries: Ensure that both batteries are in good condition and fully charged. If one of the batteries is weak or defective, it can impact the overall charging system.

Check Grounds and Engine-to-Chassis Ground Strap: Verify that all ground connections between the engine, chassis, and battery are secure and free from corrosion. A faulty ground connection can interfere with the charging system's performance.

Inspect the Serpentine Belt: Make sure the serpentine belt that drives the alternator is in good condition and properly tensioned. A loose or worn belt can lead to insufficient charging.
Was this
answer
helpful?
Yes
No
Sunday, May 27th, 2007 AT 8:03 PM

Please login or register to post a reply.

Sponsored links