Air suspension

Tiny
WOODLAND1954
  • MEMBER
  • 2005 LINCOLN NAVIGATOR
  • V8
  • 2WD
  • AUTOMATIC
  • 131,000 MILES
This long took to have diagnostic on transmission. Some items came up. One being, check speed sensor. My major problem here and now is my suspension light has been coming on (off and on ) over the last three years. Now my front end is almost all the way down. My question is, can having a faulty speed sensor affect my suspension?
I know that the sensor affects the transmission but could it also affect the other? Also, where is it located?
Tuesday, June 19th, 2018 AT 2:38 PM

5 Replies

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Good afternoon.

No, the speed sensor has no effect on the suspension. That has a pump, relay and series of valves in the struts that are controlled by a module.

This system can store fault codes. Your code reader will not see them as you need an advanced scan tool to access the system to read those codes.

Roy

Principles of Operation

The Vehicle Dynamics Module (VDM) commands changes in vehicle height that are necessary for both the load leveling and the vertical height adjustment features.

The load leveling feature automatically makes adjustments in vehicle height so that the vehicle is always at target height, and that constant front-to-rear vehicle attitudes are maintained over the load range of the vehicle. Adjustments in height that are necessary to correct height differences between the vehicle left and right sides for the system are restricted to what can be reliably achieved with three height sensors.

The height adjustment feature has three vehicle target heights within a two-inch span:

Kneel height improves the ease of entering and exiting by lowering the vehicle one inch below the trim height in the front and rear when the vehicle ignition is in the off or lock positions and the vehicle is stationary and all doors, lift-gate and litigate glass are closed.

Trim height normal vehicle ride position; vehicle adjusts to trim position when the ignition is on, when the transmission is initially shifted to drive or reverse mode, when all doors are closed or when speed of more than 24 Km/h (15 mph) is detected.

Off-road height improves ground clearance by raising the vehicle one inch above trim height in the front and rear when the vehicle is at 4x4 low modes and the vehicle speed is less than 40 Km/h (25 mph).

The VDM uses the controller area network (CAN) communications network for sending and receiving various signals, information from the three height sensors, and the air suspension service switch.

The 4WAS system holds vehicle height when any door or rear lift-gate is opened. The system stores front and rear vehicle height the moment any door is detected open. The system then maintains this height regardless of the addition or removal of a load. The system returns to its commanded height when all doors are closed or vehicle speed exceeds 24 Km/h (15 mph).

The system will remain active for 40 minutes after the ignition is turned off to make limited height adjustments as necessary.

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Vehicle Height Modes

Air Suspension Service Switch
The air suspension service switch signal is needed to wake up the VDM. Without the VDM receiving this signal, the 4WAS system is inoperative at speeds below 24 Km/h (15 mph) and will not react when the vehicle is raised or lowered. At speeds above 24 Km/h (15 mph), the system will vent as if the air suspension service switch is in the ON position.

Vehicles Without Message Center
When the air suspension service switch is in the off position and the ignition switch is in the RUN position, a "CHECK SUSP" will appear in the RH corner of the instrument cluster.

Vehicles With Message Center
When the air suspension service switch is in the off position and the ignition switch is in the RUN position, the message center will display "Suspension switched off".

Air Compressor
The air compressor:
consists of the compressor and vent solenoid; neither are replaceable as individual items.
Is a single cylinder electric motor driven unit that provides pressurized air as required.
Is powered by an electromechanical relay, which is controlled by the VDM.
Passes pressurized air through the compressor air drier that contains silica gel (a drying agent). Moisture is then removed from the compressor air drier when vented air passes out of the system during vent operation.
Has a single port drier that can be installed separately.

The vent solenoid:
allows air to escape from the system during venting actions.
Is part of the air compressor cylinder head.
Shares a common electrical connector with the air compressor motor.
Is enclosed in the cylinder head casting, which forms an integral valve housing that allows the valve tip to enter the pressurized side of the system.
Has an O-ring seal that prevents air leakage past the valve tip.
Opens when the VDM determines that lowering is required.
Provides an escape route for pressurized air when system pressures exceed safe operating levels.
Has a 1,034 kPa (150 psi) internal relief valve.
Is installed with the air compressor as a unit.

Air Spring
The 4WAS system has front and rear air springs. The air springs provide a varying spring rate proportional to the system's air pressure and volume. The air suspension system regulates the air pressure in each air spring by compressing and venting the system's air. Increasing air pressure (compressing) raises the vehicle; decreasing air pressure (venting) lowers the vehicle. Vehicle height is maintained by the addition and removal of air in each air spring through an air spring solenoid installed in the upper spring cap and energized through the VDM command.

Air Lines and Fittings

Note: Apply a soapy water solution to the air lines to verify the location of air leaks. If the air lines are cut, ruptured or leaking, a service repair kit is available.

Nylon air lines with quick connect fittings connect to the air compressor and air spring solenoids. The compressor assembly output line is divided by the use of a fitting to supply the front and rear air springs. Fittings are also used to divide the air supply to the RH and LH air spring solenoids.

Air Suspension Height Sensors
There are two sensors used for the front suspension and one sensor used for the rear suspension. The sensors send a voltage signal to the VDM. The output ranges from approximately 4.50 volts at minimum height (when the vehicle is low or in full jounce) to 0.50 volt at maximum height (when the vehicle is high or in full rebound). Some sensors have an output range from 5.0 volts at minimum height to 0.0 volt at maximum height.

The sensors have a usable range of ± 45° compared to total suspension travel of 196 mm (7.84 inch) at the front wheels and 240 mm (9.6 inch) at the rear wheels. Therefore, the sensors are mounted to the suspension at a point where full suspension travel at the wheel is relative to the travel at the height sensor. The front height sensors are mounted to the frame and the links are attached to the upper arm ball studs. The left and right sensors have opposite polarity and are not interchangeable. The rear height sensor is mounted to the frame and the link is attached to the rear lower arm ball stud.

When the height sensor indicates that the vehicle is lower than trim under normal driving conditions, the air compressor will turn on and pump compressed air to the system. When the sensor indicates that the vehicle is raised above trim under normal driving conditions, this will cause the air to be vented from the system to lower the vehicle to its trim height level.

Compressor Relay
An electromechanical relay is used in the air suspension system for compressor control. The relay switches high current loads in response to low power signals and is controlled by the logic of the VDM.

The compressor relay is energized by the VDM to have high current flow from the battery to the compressor motor.

Vehicle Dynamic Module (VDM)

Note: The VDM must receive a ride height adjustment calibration and must pass a pneumatic test when it is installed new or swapped.

The Vehicle Dynamic Module (VDM) controls the air compressor motor through an electromechanical relay, all air spring solenoids, and provides power to front and rear height sensors. The VDM also controls vehicle height adjustments by monitoring the three height sensors and other CAN messages. The VDM conducts all fail-safe and diagnostic strategies, and contains self-test and communication software for testing the vehicle and related components.

The VDM monitors and controls the air suspension system through a 26-pin, two-way connector. The VDM is keyed so that it cannot be plugged into an incorrect harness. There are two harness hardshell connectors and each is uniquely colored and keyed to prevent reversed connections.

Air Spring Solenoid

WARNING: Never rotate an air spring solenoid valve to the release slot in the end cap fitting until all pressurized air has escaped from the spring to prevent damage or injury.

The air spring solenoid:
allows air to enter and exit the air spring during leveling operations.
Is electrically operated and controlled by the VDM.
Is only replaced as a unit (the air spring solenoid is serviced separately from the air spring).
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Tuesday, June 19th, 2018 AT 3:47 PM
Tiny
BMDOUBLE
  • MECHANIC
  • 1,139 POSTS
In my experience with the air suspension on Navigators if the struts are over five years old, they leak guaranteed. The transmission speed sensors are on the driver’s side of the transmission. There are two, turbine shaft sensor is above the gear selector lever and the output shaft sensor on the same side but further back.
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Tuesday, June 19th, 2018 AT 8:05 PM
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
Never heard of a time frame for failure of the bags. I have seen them last a lot longer than five years.

What are the codes that came up on your code reading?

Roy
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Tuesday, June 19th, 2018 AT 8:09 PM
Tiny
BMDOUBLE
  • MECHANIC
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I guess it depends on the climate. I have seen these everyday since they first came out with the Navigator at my dealership, that is why I said that, do not mean to blur factory specs. Just twenty five years of day in and out Ford products.
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Tuesday, June 19th, 2018 AT 8:51 PM
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
I hear you. Been doing this for over fifty years and you see a lot.

Any luck on the codes?

Roy
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Wednesday, June 20th, 2018 AT 4:20 AM

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