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How Do I Repair My Car? / How Do I Check My Engine Fuel Pressure?

How to Check Fuel System Pressure

READ COMPLETELY BEFORE BEGINNING:

Your car's engine depends on constant fuel under pressure to supply the fuel injection system properly. Your car's fuel pump performs this action and is located in or near the gas tank. The injection system meters fuel through the injectors and into the engine. Many engine run ability problems can be related to a weak or failing fuel pump. Problems can range from hard starting in the morning, low power and stalling while driving. Most vehicles have a fuel pressure test port somewhere on the fuel rail, use a flash light to locate it on your engine or consult a repair manual. With the engine off remove the protective cap and attach the fuel pressure gauge. Support the gauge for observation; now turn the key to the on position. The fuel pressure gauge should jump up to your system pressure, in most cases 45 p.s.i. to 55 p.s.i. is standard in port injection system and 14 p.s.i. to 18 p.s.i. in TBI (throttle body injection) systems. When testing fuel pressure may vary slightly but should be pretty close to spec. To find exact pressure for your vehicle consult a repair manual. (Note: Some cars do not have a test port; in this case you must use a fuel filter bypass hose to "tee" the fuel pressure gauge in for testing)

Fuel Pump Pressure and Pressure Regulator Test

Tools needed to perform these tests: Fuel Pressure Gauge

  • Step 1 - Check pump performance, while observing the gauge rap the throttle, the gauge should move up about 5 p.s.i. if the gauge moves down you have a bad fuel pump or a plugged fuel filter, remove the filter for inspection, if it's ok, replace the fuel pump with new and re-test system.
     
  • Step 2 - Check the fuel pump and pressure regulator while the engine is running. Start the engine and allow it to idle, while observing the gauge remove the vacuum line, the gauge needle should move up about 5 to 10 p.s.i., if the gauge stays the same when the vacuum line has been removed the regulator is bad and needs replacement.

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Testing and Checking System Fuel Pressure Video

 Common Problems:

  • If too much amperage is being drawn through the fuel relay circuit it can cause the relay contacts to "stick" not allowing the power to be shut off to the pump and draining the battery down.
     
  • A  fuel pump can fail while driving for this you need to monitor the gauge while driving. You can do this by attaching a small extension hose and temporally attaching the gauge so it can be seen from the driver's compartment. If the gauge drops at anytime the fuel pump system is failing. Anytime you replace the fuel pump you should replace the fuel pump relay. The relay supplies power to the pump and can be easily overworked by a failing pump.
     

WARNING! Always have the vehicle under inspection on level ground, in park with the emergency brake on. Always wear protective eyewear, gloves and necessary clothing before inspection or work begins. Never crank an engine over when anyone is near the battery or engine. Always have an operational fire extinguisher close by, obey all first aid instructions in the event of an injury. Never stand in front or behind a vehicle when starting or running. When engine is cranked over keep hands and clothing away from rotating components.

How Do I Repair My Car? / How Do I Check My Engine Fuel Pressure?

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