Steering gear replacement

Tiny
JIMB2020
  • MEMBER
  • 1996 FORD ASPIRE
  • 1.3L
  • 4 CYL
  • 2WD
  • AUTOMATIC
  • 140,000 MILES
According to instructional manual of the vehicle listed above 2-door Hatchback, replacement of the steering gear requires removal of the Multi-Function Ignition Switch and airbag contact, steering wheel and steering column (upper, lower and intermediate). I have never had to remove any of the above while replacing a steering rack and pinion on GM models. I only fix the steering wheel in place and remove the pinch bolt of the coupler to the RNP and separate them. Can the same be true for this vehicle?
Wednesday, May 27th, 2020 AT 6:11 AM

9 Replies

Tiny
ASEMASTER6371
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Good morning,

I attached the procedure below and there is nothing about removing the column or any components. I have done one a long time ago and had no issues at all.

Roy

REMOVAL
1. Disconnect battery ground cable.
2. Remove steering column tube boot retainer and pry up boot.
3. Remove steering column gear input shaft coupling bolt, then raise and support vehicle.
4. Remove power steering hose bracket and disconnect power steering return hose.
5. Remove front wheel and tire assemblies, then tie rod cotter pins and end nuts.
6. Separate tie rod ends from steering knuckles using appropriate tool, then remove the tie rod splash shields.
7. Remove front catalytic converter inlet exhaust pipe, and lower for easier access.
8. Place alignment marks on tie rod end, jam nut, and tie rod to ease installation.
9. Loosen jam nut and remove right tie rod end.
10. Remove four steering gear mounting bolts and washers.
11. Slide steering gear to the left and pull right tie rod through fender opening, then the steering gear.

INSTALLATION
1. Position steering gear in its mounting location.
2. Attach intermediate shaft to steering gear pinion and torque bolt to 13-20 ft lb.
3. Guide intermediate shaft into steering column hole, then lower vehicle.
4. With assistance in lifting the steering gear, align intermediate shaft with universal joint and install mounting bolt.
5. Raise and support vehicle, then install the four steering gear washer and bolts. Torque mounting bolts to 23-34 ft lb.
6. Install right tie rod end and attach tie rod ends to steering knuckles. Torque tie rod end nuts to 23-34 ft lb.
7. Install catalytic converter, tie rod splash shields and front wheel and tire assemblies.
8. Lower vehicle and attach power steering lines.
9. Add power steering fluid and bleed system.
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Wednesday, May 27th, 2020 AT 6:37 AM
Tiny
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Yes right Roy, the steps you outlined are exactly what is expected. This car, however, has no steering hoses and no steering pump- it is the "Manual Steering Rack and Pinion Assembly 1994-1997 Ford Aspire Base SE" I am replacing (image attached). I have the Ford Service Manual for this car, and it calls for the steps I described in my question (it asks, in step 2, to remove the "steering column and lower steering shaft." In another section, it describes removing the steering column (which is where the problem is because it pretty much asks for the removal of everything!)Can you reconfirm one more time. Is it possible that the gear input shaft to couple bolt is inaccessible until the column is removed? That's a lot of work to replace a primitive gear as this one.
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Wednesday, May 27th, 2020 AT 7:18 AM
Tiny
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Yep, manual steering tells you to do that. I would see if I could just release the coupler and leave the column alone.

Roy

1. Disconnect battery cables and remove battery.
2. Scribe alignment marks on steering column lower universal joint and steering gear pinion shaft, then remove steering column as follows:
a. Working from underneath steering column, remove instrument panel brace and air duct.
B. Remove upper and lower steering column covers, release harness clip, then disconnect harness connectors from back of combination switch.
C. Remove ignition switch.
D. Remove steering column upper mounting bracket to instrument panel attaching nuts, then lower column.
E. Scribe alignment marks on column shaft and intermediate shaft upper universal joint, then remove clamp screw from joint.
F. Remove steering column hinge bracket to pedal support attaching nuts, then pull steering column rearward and remove from vehicle.
3. Cut plastic tie strap securing steering column boot to steering gear.
4. Raise and support vehicle, then remove front wheels.
5. Remove tie rod to steering knuckle attaching nuts, then separate tie rods from knuckle.
6. Remove catalytic converter.
7. Remove tie rod splash shield from right inner fender.
8. Remove steering gear mounting bolts and lower gear until free from steering column boot.
9. Slide steering gear to the right until left tie rod is clear of inner fender, then lower gear and remove through left side of vehicle.

CAUTION: When sliding gear as required, guide gear carefully to prevent damage to boots.

10. Reverse procedure to install, aligning all marks made during removal. Adjust rack yoke preload, as follows:
a. Remove steering gear.
B. With rack centered, measure pinion rotating torque. Pinion should be 8-12 in lb within 90° of centered position, and should not exceed 13 in lb when turned beyond 90° of center.
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Wednesday, May 27th, 2020 AT 7:31 AM
Tiny
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Lucky me! Okay then. One more thing: do you think I would have to do yolk adjustment as well even though I have a brand new gear?
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Wednesday, May 27th, 2020 AT 7:46 AM
Tiny
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No, just make sure you do center point steering and you should be fine.

Roy
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Wednesday, May 27th, 2020 AT 7:53 AM
Tiny
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Hello Roy, I know this is like months after our last emails about this installation. But as you know I had been busy with other cars and rebuilding everything under the hood for this car. Well, to make the story short, I finished all the work under the hood and I have been driving the car to auto body shop suppliers to restore the body and interior trims and later to overhaul the wheel system. But when I first drove the car, the steering rack was not centered. No matter how hard I tried to align the wheels, it didn't work because the guys at Detroit Axle told me it was centered and not to touch it "to just install it." Well, I reviewed your last statement on here when you helped me with the installation and I said to myself "how did he know the rack wasn't centered?" Because that's the problem now, and I am having to take it out to center it. The steering wheel won't center (I couldn't get the steering wheel to be centered straight after counting equal turns to the left and to the right in order to center the rack while the rack is still attached to the lower column of the steering wheel). So they have to be separated? I am going to cut a slit in the boot again (which was what I did last time to avoid removing the column) and reach for the pinch bolt to lower the rack. Now when I take out the rack and center it off the car on the bench and then reinstall it, all I have to do is make sure the steering wheel is straight right? I mean the steering wheel could potentially turn perpetually when not connected to the bulkhead of the rack and centering it by turning it to the right or to left is pointless and not advisable? So, it would be a matter of just making sure the steering wheel is straight (no turning and counting and so on) when I spline the lower column to the rack and fasten the pinch bolt, right?
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Thursday, January 14th, 2021 AT 5:00 PM
Tiny
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Okay, no need to remove the rack.

What you need to do is turn the steering wheel all the way to the right. Then count the number of turns it takes to turn it all the way to the left. Let us say it is 4 turns. Then you turn back the wheel exactly 2 turns and stop. That is the center point for the rack.

Then you remove the coupling from the rack for the steering wheel and center the steering wheel in the car and attach the coupling.

Then have it aligned.

Roy
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Thursday, January 14th, 2021 AT 5:07 PM
Tiny
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Thank you again for your help. I hope you're having a great new year.
James
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Thursday, January 14th, 2021 AT 5:12 PM
Tiny
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You are welcome.

Always glad to help.

Roy
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Thursday, January 14th, 2021 AT 5:16 PM

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