Mechanics

OIL PAN GASKET REPLACEMENT

2002 Jaguar X-Type

Engine Mechanical problem
2002 Jaguar X-Type 6 cyl All Wheel Drive Automatic 140 miles

Whats involved in replacing a oil pan gasket on this car? Do you have a list of how to remove and replace this gasket?
thank you
fred
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Fredf757
July 7, 2010.




Oil Pan
Special Service Tools
Fig. 630: Identifying Accessory Belt Detensioner - 303-703
Courtesy of JAGUAR CARS, INC.
Removal
Drain the engine oil.
Remove the transfer case. For additional information, refer to TRANSFER CASE.
Detach the accessory drivebelt.
Using the special tool rotate the belt tensioner counter-clockwise. (1)
Detach the accessory drivebelt. (2)
Fig. 631: Detaching Accessory Drivebelt
Courtesy of JAGUAR CARS, INC.
NOTE: Do not remove the A/C compressor upper retaining bolts.

Fig. 632: Repositioning Air Conditioning (A/C) Compressor
Courtesy of JAGUAR CARS, INC.
Reposition the air conditioning (A/C) compressor.
Remove the A/C compressor lower retaining bolts. (1)
Loosen the A/C compressor upper retaining bolts. (2)
Remove the access cover.
Fig. 633: Removing Access Cover
Courtesy of JAGUAR CARS, INC.
Remove the retaining bolts.
Fig. 634: Removing Retaining Bolts
Courtesy of JAGUAR CARS, INC.
Remove the oil pan.
Remove and discard the gasket.
Clean and inspect the oil pan and the cylinder block sealing surfaces using metal surface cleaner or equivalent meeting Jaguar specification WSE-M5B392-A.
Fig. 635: Removing Oil Pan
Courtesy of JAGUAR CARS, INC.
Installation
NOTE: Apply a 10 mm diameter dot of silicone sealant WSE-M4G323-A6 or equivalent meeting Jaguar specification to the engine front cover to the cylinder block mating joints.

NOTE: Loosely install the oil pan to transmission housing bolts.

NOTE: The oil pan retaining bolts numbered 1 and 2 are longer than the retaining bolts numbered 3 through 15.

NOTE: Tighten the oil pan bolts within six minutes of applying sealer.

Fig. 636: Identifying Oil Pan Bolts Tightening Sequence
Courtesy of JAGUAR CARS, INC.
To install, reverse the removal procedure.
Install the new oil pan gasket.
Complete the tightening sequence.
Tighten to 25 Nm.
Tighten to 45 Nm.
Fig. 637: Installing Retaining Bolts
Courtesy of JAGUAR CARS, INC.
Tighten to 10 Nm.
Fig. 638: Installing Access Cover
Courtesy of JAGUAR CARS, INC.
Tighten to 25 Nm.
Fig. 639: Installing A/C Compressor
Courtesy of JAGUAR CARS, INC.
Install the transfer case. For additional information, refer to TRANSFER CASE.
NOTE: Use oil WSE-M2C908-A or equivalent meeting Jaguar specification.

Refill the engine with oil.

Dave H
Jul 18, 2010.


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