Mechanics

CLUTCH MASTER CYLINDER REPLACEMENT

1994 Ford Ranger

Transmission problem
1994 Ford Ranger 4 cyl Two Wheel Drive Manual 110000 miles

dIRECTIONS ON HOW TO
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J31569
December 14, 2009.



REMOVAL: Disconnect the negative battery cable.
Disconnect the clutch master cylinder pushrod from the clutch pedal.
Remove the switch from the master cylinder assembly, if equipped.
Remove the screw retaining the fluid reservoir to the cowl access cover.
Disconnect the tube from the slave cylinder and plug both openings.
Remove the bolts retaining the clutch master cylinder to the dash panel and remove the clutch master cylinder assembly.

INSTALLATION: Install the pushrod through the hole in the engine compartment. Make certain it is located on the correct side of the clutch pedal. Place the master cylinder assembly in position and install the retaining bolts. Tighten to 1-12 ft. Lbs. (11-16Nm).
Insert the coupling end into the slave cylinder and install the tube into the clips.
Fit the reservoir on the cowl access cover and install the retaining screws.
Replace the retainer bushing in the clutch master cylinder pushrod if worn or damaged. Install the retainer and pushrod on the clutch pedal pin. Make certain the bushing is fitted correctly with the flange of the bushing against the pedal blade.
Install the switch.
Bleed the system.
Reconnect the negative battery cable.

Bluelightnin6
Dec 17, 2009.


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