How do I replace the clutch Master?

Tiny
J31569
  • MEMBER
  • 1994 FORD RANGER
  • 4 CYL
  • 2WD
  • MANUAL
  • 110,000 MILES
How do I replace the clutch master?
Monday, December 14th, 2009 AT 11:42 AM

1 Reply

Tiny
BLUELIGHTNIN6
  • MECHANIC
  • 16,542 POSTS
Hello

Check out the diagrams below to show you how to replace and bleed the clutch master

REMOVAL:

Disconnect the negative battery cable.
Disconnect the clutch master cylinder pushrod from the clutch pedal.
Remove the switch from the master cylinder assembly, if equipped.
Remove the screw retaining the fluid reservoir to the cowl access cover.
Disconnect the tube from the slave cylinder and plug both openings.
Remove the bolts retaining the clutch master cylinder to the dash panel and remove the clutch master cylinder assembly.

INSTALLATION:

Install the pushrod through the hole in the engine compartment. Make certain it is located on the correct side of the clutch pedal. Place the master cylinder assembly in position and install the retaining bolts. Tighten to 1-12 ft. Lbs. (11-16Nm).
Insert the coupling end into the slave cylinder and install the tube into the clips.
Fit the reservoir on the cowl access cover and install the retaining screws.
Replace the retainer bushing in the clutch master cylinder pushrod if worn or damaged. Install the retainer and pushrod on the clutch pedal pin. Make certain the bushing is fitted correctly with the flange of the bushing against the pedal blade.
Install the switch.
Bleed the system.
Reconnect the negative battery cable.
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Tuesday, May 4th, 2021 AT 10:57 AM

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