Mechanics

CHEVY ISSUES AFTER FRONT END WORK AND ALIGNME

2001 Chevrolet Cavalier

Steering problem
2001 Chevy Cavalier 4 cyl Front Wheel Drive Automatic 152000 miles

Less than one week ago, I had a friend replace my front bushings and tie rods--as recommended. Went in the next day for an alignment to alignment shop. After alignment, car pulled to right and left--especially during acceleration. Brought it back to shop. They told me it was the front end work that was the problem. Got that rechecked yesterday and he did not see a problem. Today it STILL pulls. What is going on and what do I do? I plan on bringing it back again to alignment shop. What do I tell them?
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Missp2001
July 11, 2010.




" A friend"? You have a friend?.... What's it like? : )

Hi missp2001. Welcome to the forum. Ok, first of all, ask your friend if he unbolted and lowered the engine cradle. That is common practice on some cars to remove the transmission or in some cases the engine, but some people do it for suspension work too. Only on GM front wheel drive cars, it is almost certain you will not get the cradle back in the same place it was before. An alignment can give the appearance of overcoming the mispositioning but there is another underlying problem.

The alignment angle in question is called " camber". It is the inward or outward tilt of the wheel as viewed from the front or rear of the car. Positive camber is tilted out on top. Your car calls for 0.00 degrees of camber, as I recall, which is perfectly straight up, and is common for many GM cars. The adjustment is made by loosening the two lower mounting bolts where the strut attaches to the spindle, and pushing or pulling the spindle in or out. That will change camber and correct it when it is off due to other causes, but it won't fix those other causes. Tires tend to want to pull or steer in the direction they are leaning. Besides each wheel being in specs, they both need to be near equal to offset each other's pull. The left one might be set a little higher positive to offset the effects of " road crown". That means roads lean to the right so rain water will run off.

The top of the strut holds the spindle and wheel in position to maintain proper alignment. If you were to move a strut in, that would tip the wheel and tire in on top too, changing camber. In effect, that's what happens when the cradle is shifted to one side. One strut will be standing up straighter than normal, and the other one will be leaning in on top more than normal. Here's where the problem comes in. Imagine a line drawn through the center of the wheel from top to bottom. That's camber, and in your case it's perfectly vertical. Now imagine a line drawn through the lower ball joint and through the center of the upper strut mount, (the large nut on the strut shaft that you can see under the hood). That angle is called the " scrub radius". It is important for both angles to be the same on each side. If the engine cradle is shifted sideways, scrub radius will increase on one side and decrease on the other. Camber will do that too, but only camber can be readjusted. Camber is one of the three basic alignment angles. Scrub radius is measured automatically by most modern alignment computers, but it is rarely examined unless there is a problem such as you are having. The common causes of unequal scrub radius are bent parts, misadjusted camber on cars where the adjustment is movable upper struts mounts, (common of Ford cars), and on GM cars, a shifted cradle.

The alignment shop should have given you a printout of the alignment readings before they made any adjustments and when they were finished. The clue that I believe what they are saying is that you said it pulls left AND right. Unequal camber will cause a pull toward the wheel with the higher positive value, when you let go of the steering wheel. Unequal scrub radius will typically cause a pull one way during acceleration and the other way during braking. It can be rather miserable to drive.

Look at the printout or ask to see the numbers on the screen of the alignment computer. As I recall, a typical value for scrub radius is around 28 degrees. 0 degrees means the strut would be standing straight up, which they aren't. 90 degrees means it would be laying on its side, which it also isn't. There is no spec given because there is no right or wrong value; only that the two values must be the same. I don't remember the exact tolerance allowable, but a 2 degree difference in scrub radius side-to-side is severe. I seem to recall a 0.5 degree difference is too much. To correct unequal scrub radius, the four engine cradle mounting bolts must be loosened, then a pry bar is usually sufficient to slide the cradle one way or the other until the numbers ARE equal. Once scrub radius is set, camber can be adjusted until it too is equal.

Even if your friend didn't mess with the cradle, scrub radius could be off. That's the first thing to check. Rather than using that as an excuse for a less than perfect alignment, the mechanic should have corrected scrub radius if he noticed a pull or torque steer during the final test drive. The next thing is to question him about when he tightened the control arm bolts after the new bushings were installed. The arms will be hanging down due to that pesky gravity. If the bolts are tightened that way, the bushings will be in a permanent twist when the car is lowered and the control arms move up. Any rubber bushings that twist when the car is jacked up by the frame must not be tightened until the car is sitting on the tires, on level ground. It is smart to drive the car through a parking lot, then crawl underneath or drive it onto a drive-on hoist to tighten the bolts. That will center them. If the new bushings are relatively stiff, one of them being in a permanent twist can actually raise one corner of the car. That can affect camber slightly too. Simply loosening the bolts and retightening them while the car is sitting on the tires will get rid of any twist.

One final thing to be aware of is many GM front wheel drive cars have a lot of torque steer. We had one many years ago that could be driven almost 30 miles on the highway without once touching the steering wheel. To go right, hit the gas pedal harder. To go left, let off the gas a little. To eliminate that, the two half shafts must be the same length which is not possible. Instead, a two-piece half shaft is used on the right side. The outer half is the same length as the entire left shaft so they sit at the same angle relative to the ground. Anything that affects or causes unequal ride height, such as weak springs, or those twisted bushings, will cause different half shaft angles and torque steer.

If you received a printout for your last alignment, what were the final numbers for left and right front camber and scrub radius?

Caradiodoc

Caradiodoc
Jul 12, 2010.
Thank you for the information. The numbers are: Left camber 0.5 degrees, left caster 4.8, left toe 0.06. Right camber 0.0 degrees, right caster 5.3, right toe 0.06.

So, this is something that will never be 100% again? In an effort to get another year out of this car, I have now shot myself in the foot, basically.

Is driving this way dangerous for me?

Thank you again!
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Missp2001
Jul 12, 2010.
First of all, caster has almost no affect on tire wear. It was used to offset road crown in the past as it affected pull, but that was on rear-wheel-drive cars and trucks. I've seen front-wheel-drive cars with as much as 3.00 degrees difference in caster and they still went straight. Both caster values are higher than what I remember as being typical, but since it has no affect on pull on your car, it is not adjustable.

Your printout should show the acceptable range for each angle. Left camber seems a little high, and 0.5 degrees difference between left and right is a lot. I set every alignment computer I ever used to read to hundredths of a degree, not tenths, for more accuracy. A lot of people only go to tenths because it is faster. A half degree higher camber on the left will cause a pull to the left although some cars are somewhat forgiving and it might not be noticeable.

You have to look at the printout to see if toe is being measured in inches or degrees. GM used to call for 0.00" of toe on most of their front-wheel-drive cars. 0.06" total toe is common on almost every other brand of car; 0.03" on each wheel. If the computer is set to read toe in degrees, it just happens to work out that the numbers are exactly doubled. That means 0.06" of toe and 0.12 degrees are the same thing. You have 0.12 total but didn't say if that's inches or degrees. If that's 0.12 inches, that's too much, but not by a lot. That alone won't cause pulling but will increase tire wear from scrubbing going down the road a little. 0.12" was a very common setting for almost all older heavy rear-wheel-drive cars and trucks. It means the front of the wheels were 1/8 inch closer together on the front than on the rear. Road forces pull the tires back a little resulting in them being perfectly parallel going down the road.

Look on your printout for scrub radius and see if it is equal on both sides. If the difference is greater than 0.2 degrees, the engine cradle should be shifted sideways and remeasured. The higher the difference, the greater will be the difference in the angle of the struts. That transfers the dynamic weight of the car onto different areas of the tire tread that are in contact with the road. Camber does the same thing when the car is standing still and it has the biggest affect on one type of tire wear. Scrub radius has less effect directly on tire wear but a lot more on handling. Direction of pull will change as the car goes up and down as it bounces down the road. That's where the pulling in both directions comes from.

As a side note, equal scrub radius is important for proper braking operation. It is responsible for the car stopping in a straight line, but there's another factor. Older cars used a dual hydraulic brake system split front and rear. If one circuit sprung a leak, the other circuit still worked. Front-wheel-drive cars are so light in the rear, just rear brakes would skid the tires and the car would keep going. To address that, front-wheel-drive cars use a " split-diagonal" hydraulic system. When one hydraulic system fails, the other one operates one front brake and the opposite rear one. With only one front brake working, the car would normally pull hard that way during braking. Scrub radius changes how the tire reacts to braking forces so it doesn't pull the car sideways, but it also causes the car to react differently during acceleration. Changes in ride height are another contributing factor. As the car bounces up and down, the angles of the half shafts change. Unequal angles contribute to torque steer. Bottom line is scrub radius must be measured and corrected to eliminate pulling in both directions at different times, then camber must be readjusted to prevent pulling in one direction. Ideally, camber on the left should be no more than 0.1 degree higher than the right side.

Caradiodoc

Caradiodoc
Jul 12, 2010.

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