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1996 Toyota T-100 Repair Question


Topics covered: Fuel pressure, Engine, Fuel injector.
Mileage: 189,000 miles.

Asked on October 28, 2012

Toyota T-100 Fuel pressure Problem

My truck was running rough and wouldnt rev higher than 2900rpm. Then it wouldnt start at all.

I cleaned the MAS
Replaced spark plugs
Checked relay behind glove box(works good)
Replaced fuel filter
Cleaned Throttle body
Replaced Fuel pump

Still nothing!

Fuel is getting to the rail however I don't have a fuel pressure gauge. Well I have one that said fuel and Vac gauge but it does not have any type of banjo fittings so Im not sure if this is the correct gauge to use.

Anyway When I spray carb cleaner in the throttle body the truck starts up. Before I replaced the spark plugs they were getting wet. I am stumped and dont know what else I should do. It looks like I wasted over $100 on a new fuel pump. WHat else could it be PLEASE. I need to sell this truck to get the last $4000 I need for spinal surgery or they will postpone the surgery. Like getting $38,000 already is not enough!

Thanks again
Avatar Asked by jmbeam59

Answer

Replied on October 28, 2012

stop spending money without making sure parts are bad.

from your description, it is either no fuel pressure from a power supply issue or a clogged cat converter not allowing the engine to breathe.

Roy

Tiny Answered by ASEMaster6371 (expert)
24,854 answers provided
Replied on October 29, 2012

If the cat converter was clogged then the engine would not have started with the carb cleaner right? So I presume that is not the issue.Can you be more specific on your hypothesis? All relays and fuses seem to be good. I took the fuses out and tested them to make sure they were good. What else can I do to make sure the injectors are energized properly? Thanks

Tiny Response from jmbeam59
1 question asked
Replied on October 31, 2012

Starting with carb cleaner indicates the problem should be fuel related and it could be low fuel pressure due to a faulty fuel pressure regulator, fuel pump, injectors or the PCM.

To test the fuel injectors for pulsing, you would need a noid light. Disconnect a fuel injector coupler and attach a noid light across the 2 terminals and crank. Ensure one of it has battery voltage when ignition switch is turned on. while cranking ngine, if the noid light pulses, that would mean the circuit is good. If it does not pulse, the problem could be with the PCM.

Tiny Answered by KHLow2008 (expert)
39,956 answers provided

Replied on October 31, 2012

Got the Noid light and injectors are good. PCM was alos tested and also I swapped one out of my other T100 with same engine and nothing. What next>\?

Tiny Response from jmbeam59
1 question asked
Replied on October 31, 2012

You have not tested the fuel pressure so that should be the one to do now. One simple test is to pinch the return hose at fuel pressure regulator and crank to see if it starts.

Tiny Answered by KHLow2008 (expert)
39,956 answers provided
Replied on October 31, 2012

Sorry yes the fuel pressure was within limits.

Tiny Response from jmbeam59
1 question asked

Replied on November 1, 2012

You tested the injectors for proper operations but did you test them for excessive delivery of fuel?

Tiny Answered by KHLow2008 (expert)
39,956 answers provided
Replied on November 1, 2012

Tested them in every way, all fine,

Tiny Response from jmbeam59
1 question asked
Replied on November 1, 2012

You have sparks, compression and fuel and engine is not starting. It works with starting fluid, that can only mean the fuel injectors are not working as required. Something must be wrong somewhere with tests carried out.

Revise through your test and see what went wrong. When all things fails, I always go back to the basics.

Tiny Answered by KHLow2008 (expert)
39,956 answers provided