You dont have to remove the engine to replace the front cover i have removed them tons of times to replace timing chains etc without pulling the engine.A cheap fix would be to get a used front cover and install it.

Answered by saturntech9 (expert)
23,388 answers provided

Really?? pretty tite working space! Any other ideas on an easier fix? A friend suggested liqid metal and forming a new mount? I dont like it tho not reliable. like your idea better

Response from gleksing
1 question asked

If you put a floor jack under the oil.pan remove the upper mount wheel and splash shield that will give you the room you need.I wouldn't try to rig a repair on that the belt puts a lot of pressure on that pulley.If it were my car i would get a used front cover to fix it.

Answered by saturntech9 (expert)
23,388 answers provided

yup thats what I will do. Thanks for your help!

Response from gleksing
1 question asked

Your welcome i like to use permatex ultra grey silicone to reseal the front cover.

Answered by saturntech9 (expert)
23,388 answers provided