Here are the procedures
1. REMOVE REAR WHEEL
2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH
Do not disconnect the flexible hose from the brake caliper.
3. REMOVE REAR DISC
a.Release the parking brake, and remove the rear disc.
Align matchmarks on the disc and the axle hub.
If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns freely.
If rotor is stuck, use 2 pcs of 8 X 1.25 ( m8 ) bolt to slowly tighten into the red dots in diagram to pull the rotor out. Ensure both bolts are turned in evenly ands avoid excessive force.
After installation, the park brake shoes have to be adjusted.
ADJUST PARKING BRAKE SHOE CLEARANCE
a.Temporarily install the hub nuts.
b.Remove the hole plug, and turn the adjuster and expand the shoes until the disc locks.
c.Contract the shoe adjuster until the disc can rotate smoothly.
Standard: Return 8 notches
d.Check that the brake disc rotates smoothly.
e.Install the hole plug.
Sunday, August 8th, 2010 AT 2:14 PM