Stalling can be caused by anything that upsets the air/fuel mixture. This includes vacuum leaks or unmetered air entering the intake manifold downstream of the airflow sensor, a faulty throttle position, MAP or oxygen sensor, dirty fuel injectors, or low fuel pressure to the injectors (weak fuel pump, faulty fuel pressure regulator or restricted fuel filter). Like older carbureted engines, a defective thermostat may be preventing the engine from warming up quickly or reaching normal operating temperature. Or, a defective coolant sensor may be telling the PCM the engine is colder (or warmer) than it really is. Any of these conditions can upset the fuel calibration of the engine and cause a problem.
Idle Speed Control Circuit
One of the most common causes of stalling on fuel injected engines is the idle air control (IAC) solenoid or idle speed control (ISC) motor. If the idle speed control device fails to provide the correct idle speed, the engine may die when you slow down or come to a stop. In many cases, the idle control solenoid or motor is gummed up with carbon and fuel varnish deposits. Cleaning the idle port in the throttle body, and the IAC or ISC valve with aerosol throttle cleaner can often solve the stalling problem. If the situation is not improved after cleaning, however, the IAC solenoid or ISC motor may have to be replaced. Check the connector to the device to make sure the connector is not loose or corroded.
Engine Control Issues
Sometimes stalling is the fault of the Powertrain Control Module (PCM) or the inputs to the PCM. The factory programming may not provide enough idle speed when the A/C is on, when the alternator is under high load or when the temperature is unusually hot or cold. The fix here may be to reflash the PCM with the latest OEM update.
A faulty MAP sensor can sometimes mislead the PCM into thinking the engine is under a greater or lesser load than it actually is. The MAP sensor senses intake vacuum, which the PCM uses to estimate load so it can adjust the air/fuel mixture accordingly. If the MAP sensor isn't reading right, the PCM will receive bad information and possibly add or subtract more fuel than it should causing the engine to stall.
The same thing can happen if the throttle position sensor on a speed/density EFI system (no airflow sensor) is out of calibration or had a dead spot. The PCM may not realize the throttle is at idle, and may give the engine too much or not enough fuel causing it to stall.
Friday, January 30th, 2009 AT 4:15 PM