Cannot remove rear rotors

Tiny
CHUCK ENSLIN
  • MEMBER
  • 2008 CHRYSLER ASPEN
  • 5.7L
  • V8
  • 4WD
  • AUTOMATIC
  • 140,000 MILES
I have the limited 4wd Hemi. I have tried and tried but I can not get the rear rotor off.

All I can seem to find online is use a hammer. Hammer does not work. I want to do it correctly. I need to adjust or loosen the parking brake inside the rotor I am, assuming, but I do not see or can find the adjusting screw to release the tension for that.

Can someone, anyone help me please?
Sunday, June 18th, 2017 AT 12:44 PM

13 Replies

Tiny
HMAC300
  • MECHANIC
  • 48,601 POSTS
I am assuming you have removed the clips on studs holding rotor if not do so then try hammer. If you need to adjust parking brake see picture you will need vice grips and a wrench.
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Sunday, June 18th, 2017 AT 2:14 PM
Tiny
STEVE W.
  • MECHANIC
  • 12,962 POSTS
Are you located in a state that gets snow and uses salt on the roads? If so the rotor is likely rusted to the hub. They can rust enough that they act like they are welded on. I have used fpour pound hammers to break the rust free and had some that were so bad I have cut them with a torch to free them. I usually just order replacement parts and plan on replacing everything because of the problems the rust causes.
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Sunday, June 18th, 2017 AT 6:40 PM
Tiny
DONNYZ1
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  • 3 POSTS
  • 2007 CHRYSLER ASPEN
  • V8
  • 2WD
  • AUTOMATIC
  • 60,000 MILES
I cant seem to get the rear rotors off. I sprayed and tapped on the rotors they wont budge, their is no screw to remove and no bering nut, they should just pull off? I think maybe I need to remove the E-brake cable? And if I do HOW? Thanks Don
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
MERLIN2021
  • MECHANIC
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Sometimes if this is the first pad change there will be two flat spring washers(tinnerman) that hold the rotor on, but it does just pull off, use a bigger hammer!
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
DONNYZ1
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Yes I got those little washers off. Still did not come off. Im getting the bigger HAMMER out now. I hope I dont knock off the rear axel Im pretty strong. HeHe! Thanks Don.
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
MERLIN2021
  • MECHANIC
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Let us know how you do Hercules, I mean Don.
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
DONNYZ1
  • MEMBER
  • 3 POSTS
Thanks for your site! I love it.I had do do a few things before I got the bigger hammer out. And when I got back my son had came home 2 help me and he knew of my plight. So he grab a big rubber mallet and hit the rotor into the or toward the center axel. On one side then on the other side, this is a trick he learned from doing his earlier this month, and he said it came off pretty quick? Maybe the penatrating lube I sprayed earlyer helped? But if this question come up again I would say Hit the rotor on the flat outside with a rubber mallet on one side then the other if u are saving the rotors and if u are buying new ones as I was, just hit them hard with any big hammer from behind-out toward you. Because if you are getting new ones you dont care if u hurt the rotors. Well thanks for your quick responce I will be sharing this site with my friends! Very cool site. Don
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
MERLIN2021
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Thanks Don, if you need anything else, don't hesitate!
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
CHUCK ENSLIN
  • MEMBER
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I have a 2008 aspen limited 4wd hemi, and I have the same issue. I can not get the rotor off. Hammer does not work. I need to adjust or loosen the parking brake inside the rotor I a, assuming, but I do not see or can find the adjusting screw to release the tension for that. Can someone, anyone help me please?
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
STEELERFANONE
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  • 2008 CHRYSLER ASPEN
  • 4.7L
  • V8
  • AWD
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  • 67,600 MILES
I recently had my rear brakes changed at dealership, they used a v-line type and they resurfaced the rotors I had a lot of sound coming from them so I went back to dealership and they replaced the brakes w/ mopar oem pads and replace rotors w/ new ones. I still have a sound. It sounds like it is coming from the brake area still, while having my foot on the brake and put into reverse this loud creak, squeak, groan sound happens while foot is still on the brake I then put it into drive and the same sound happens. This sound is more dominant on a incline such as backing out (down) on incline w/ foot on brake. This will also happen if I have to come to a sudden stop as well and then the shift of force from the front to back makes causes this sound as well. This is "VERY" frustrating I have asked the dealership about this and they have told me that this sound sometime happens in vehicles and it is normal, however this sound was not there before, I've also been told that it is normal friction of the brake pad and rotor which I've never heard of that before. Please help me with this I'm at wits end not sure if this could be caused by something else back there, they said they had checked the driveline and suspension as well and found nothing, maybe something is being overlooked.
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
SINBAD271
  • MECHANIC
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Need more info what type of vehicle.
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
SINBAD271
  • MECHANIC
  • 169 POSTS
You may want to have the e-brake system checked. The e-brake shoes sit inside of the rotor.
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)
Tiny
CARADIODOC
  • MECHANIC
  • 33,738 POSTS
First you must be aware there are different quality brake pads. The least expensive linings are the most quiet because they are kind of soft. The higher-quality linings are harder and they do make a rubbing or grinding noise but that goes away when they get warm. Many new linings also have a relatively hard outer surface to help them seat on newly-machined rotors. Machining rotors leaves them with grooves just like on a record. Until those wear down, the linings will not make full contact and braking power will be greatly reduced. Experienced shop owners tell their employees to tell their customers to leave extra stopping distance and time for the first few hundred miles after any brake work has been done. Also, if you weren't told this already, you should ignore new noises after a brake job for the first few hundred miles. Experienced brake specialists recognize the sounds of new linings, and they know they aren't going to be able to quiet them. They know what is going to go away on its own, and they know what is not normal and needs to be corrected. Unfortunately, in the first case, most mechanics don't do a good job of communicating that information. The people at some shops just tell you to not come back for at least two weeks. They know most of the noises go away and the owners don't come back, but they forget that those people left in a fowl mood. That mood will be remembered long after the noises are forgotten.

Regardless of the type of linings used, you also have to look at the surface finish on the rotors. Even new rotors have grooves in them. If they were perfectly smooth, that still wont match the rough surface of the new linings. Every mechanic is familiar with what happens when the rotors are too smooth, or when the old ones aren't machined during a brake job. Because the linings are rough at first, there's that reduced surface contact, and to get the needed stopping power you have to push harder on the brake pedal. That results in increased heat buildup, and the binders in the linings melt and cause glazing. That leads to one form of brake fade. On one of my brake jobs no one told the owner to take it easy for week, and with a lot of aggressive driving habits, she overheated the linings and had no braking power left at all. All that was needed was to let the brakes cool down for half an hour and she had no more problems. The grooves on the rotor surfaces help to grind off that glazing and they help the new linings wear smooth and make full contact, but that takes a few hundred miles to occur. If you're hearing a rough grinding or rubbing noise when you apply the brakes, don't panic over that yet. Give the linings a few hundred miles to seat, then see if you still hear the noise.

If you're hearing a crunching noise, especially when cornering, the mechanic failed to use a high-temperature brake grease between the rotor and hub. That doesn't hurt anything but it can be pretty irritating. That applies more to front wheels on older GM front-wheel-drive cars but it can happen on other models. The clue is the noise occurs on corners whether you're braking or not.

There are a real lot of other noises mechanics can inadvertently cause, and can fail to prevent when they do a brake job. It doesn't pay to describe all of them here because they don't match what you described. If the noise doesn't go away, there is a tool called the "Chassis Ear" that can be useful. It is a set of six microphones, a switch box, and headphones. You clip the microphones to suspect points, then drive around while listening with the headphones. You can move the microphones around to zero in on the source of the noise. Be aware that many mechanics have never seen or even heard of this tool. Suspension and alignment mechanics use it to find rattles, squeaks, and other noises. That was my specialty at a very nice Chrysler dealership in the '90s. The tool was issued to each dealership but it got very little use by most of the mechanics.
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Tuesday, September 10th, 2019 AT 5:17 PM (Merged)

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