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Repair Topics / Clutch-1 / Clutch-2 / Clutch-3
Car and Truck Clutch
Questions and Answers This
category contains featured questions as
examples. They relate to most vehicles.

Question: 1998 Isuzu Rodeo 5 speed 4x4. I
am trying to replace the clutch in my car but
need to pull the transfer case in order to get
the trans out. I have removed all of the bolts
and it will not budge. I have tried putting it
into gear and then out and pulling, prying, etc.
Is there something I am missing? How do I get
the transfer case off the trans? I am 100% sure
ALL the bolts are out, and it seems to pull
apart a little, but then just stops and will not
go any farther.
Answer: When replacing the clutch on
similar cars, we pull the transfer case and
transmission out as one unit.
Question:
1999 Ford F-150 mileage: 110,000. Hi and thanks
for your time. I am pretty sure that I have to
replace the Clutch in my PU. I am not up on the
latest tech stuff and was wondering when
replacing a clutch, what else do I have to
replace. Also, what parts would you recommend?
I don't mind paying extra up front.
Answer:
When replacing the clutch, it is a good practice
to replace the
clutch disk,
pressure plate,
release bearing and
pilot bearing. When the clutch assembly is
removed, inspect the surface of the flywheel, it
may need resurfacing.
Question:
2003 Ford Ranger 4WD mileage: 77,000. Hi, My
problems started with a leaky slave cylinder,
which I had repaired, since it was an internal
slave the mechanic suggested doing the clutch as
well. After the repairs, I am having problems
shifting the vehicle into 1st gear from a
standing start. The mechanic tried to bleed the
slave again it did not help. I noticed the
clutch fluid was very dirty as well. I took it
to another shop that had a pressure bleeder and
they sucked all the fluid out and fully bled the
system. This did not help. The mechanic
suggested replacing the master cylinder which I
did have done by another shop and the problem
still exists. It does seem to get worse, when
the car gets warm, after about a half hour. One
mechanic suggested that they might have over
ground the flywheel when they did the clutch and
the slave cannot push the clutch out far
enough. To find this out it would mean dropping
the transmission again. Any ideas? Any help
you could offer would be much appreciated.Answer:
The problem you are experiencing with your
clutch may be due a rough surface on the
reground flywheel. If that is the case, driving
the car for several weeks should smooth out the
rough surface. We would suggest putting your
transmission in first gear as you are rolling to
a stop to eliminate the difficulty of getting
the car into gear. If the flywheel is
“over-ground”, you would notice an extra amount
of free pedal-travel on the clutch pedal.
Question:
1992 Nissan 240sx 2-cam 2.4 mileage: 150,000. I
recently had the master and slave cylinder
replaced. The mechanic adjusted clutch pedal
one inch from floor. With in 100 miles the
pedal is at top of its travel, and the clutch is
slipping. Mechanic readjusted the pedal to
specs and again is slipping. What could be
happening?Answer:
If the clutch has not been replaced in your
vehicle, it may be time for you to replace the
clutch disk,
pressure plate and the
release bearing.
Question:
1999 Ford Explorer V6 mileage: 85,000. How do
you adjust the clutch? If the rubber boot
inside the fluid container is stretched out and
will not go back into the cover, will this cause
the clutch not to work?
Answer:
Your clutch is self-adjusting. The rubber
boot inside the reservoir will
not keep the clutch from working properly. If
you have not replaced the clutch in 125,000
miles, you may be ready for a
clutch replacement kit.
Question:
2002 BMW 525i Manual 5-speed mileage: 141,000.
Overnight, my clutch pedal went to the floor.
The car has a combined brake/clutch master and
the clutch slave appears to be on the outside of
the transmission housing down below. The fluid
is within recommended levels. I had a clutch
replacement about 18 months ago and had problems
with it needing occasional bleeding, but these
problems were infrequent and seemed minor. This
time, I believe bleeding the line is again the
place to start, but I was not the guy who
originally did the work. My problem is I can't
find a valve or release for the air anywhere
near the slave. The slave has a little
nub/nozzle at the bottom, but nothing is
attached to it and my long-time trusted mechanic
says this is not involved. I'm trying to avoid
a tow. How do I bleed the line exactly?Answer:
The bleed valve should be on the slave
cylinder. If you cannot locate it, try bleeding
the system by loosening the feed line at the
slave cylinder. Be sure the top is off the
reservoir before starting work.
Question:
1999 Isuzu pickup mileage: 57,000. I have a 99
Isuzu pick-up with a five-speed transmission.
The truck has 57,000 miles. Recently I left the
truck parked for a month, without starting it.
When I tried to start the vehicle, it lurched
forward as if the clutch was engaged. I took
the vehicle out of gear and it started. I tried
to put the vehicle into reverse and all it did
was grind. The vehicle will not go into gear
with the engine running. I checked the clutch
cable and it seems to be fine. However, when
you let off the clutch pedal it doesn't spring
back like it did before. Is the clutch bad and
how much is it to replace? There were no
symptoms prior to this.Answer: Double check the
clutch cable, if it is okay then the
clutch may be at fault.
Question:
2004 Toyota Matrix mileage: 40,000. Three months
ago, my clutch pressed in but didn't come back
out. I called my mechanic and he ended up
replacing a seal and another part (can't
remember). This did the trick until this
morning when I went to start the car and the
same thing happened. I checked fluid level and
was almost empty, filled back up but clutch
still not responding. Do I need to bleed line
and how do I do this, or is it something else?
Answer: The clutch system should
not loose fluid that quickly. Locate the
leaking master and or
slave cylinder and replace as needed.
Question:
1999 Chevy S-10 Pickup V 6mileage: 75,000. I was
told that my Clutch fluid was low but they
couldn't add any. Where would this be checked
and filled? I'd like to do it myself but don't
know where it is.
Answer: The
clutch master is under the hood on the
firewall to the left of the brake master
cylinder.
Question: 1997 Dodge Ram mileage:
108,000. I am going to change my clutch in my
truck, what is the most important thing that I
should do when installing the clutch.
Answer: Several things are
important. Resurface the flywheel. Replace the
pilot bearing releasing the bearing carefully.
Align the clutch disc while tightening the
clutch cover bolts. If the disc is not aligned
correctly, the transmission will not fit up.
Question: 1999 Ford F-250 5.8L
mileage: 117,000. It
is becoming harder and harder to shift gears in
my truck without great effort and occasional
grinding. The problem is especially apparent
when the truck is first started in the morning.
I can't get it in gear until the idle dies down
without grinding, especially in reverse. When I
get it in reverse the truck wants to start
moving, a little even with the clutch fully
engaged. It is also hard to shift when driving
and occasionally grinds.
Answer: Good news and bad news. A
simple clutch adjustment may be all that is
needed. However, if that does not work, you may
be in for a
clutch replacement.
Question: 1999
Ford Ranger 4 cylinder mileage: 44,000. I am
having clutch problems. The pedal feels a little
week and does not disengage fully. I have to
force it into gear. I have tried bleeding the
system with no improvement. I can see the slave
cylinder traveling 1/2 inch, is this enough? How
can I isolate a week master cylinder from a week
slave cylinder? The clutch does not slip and
their are no apparent leaks. Do you have any
suggestions on isolating the problem? Answer: From
what you describe, you may be ready for a
new clutch assembly.
Question: 1999 Honda Civic
mileage: 31,000. Manual Transmission. When I
press the clutch in or release the clutch, I
hear a "scrunching" sound. It's not very loud,
but it is noticeable. It's not really a
squeaking sound, but more like something is
grinding together. What could this be? How can I
(a non-mechanic) fix this myself?Answer: Some times the
clutch hydraulic system gets air into it and
needs to be bled. Lube peddle pivot and fulcrum
points. If it is a cable application, replace
the
clutch cable assembly.
Question: 2002 HONDA CIVIC
, 70,000 miles. I have lost most of my ability
to accelerate. If I am going 50 mph in 5th gear,
I have to downshift to 4th gear to get any
pickup. Otherwise, the engine seems to rev with
no result. Do I need a new clutch?
Answer: From the problem
you describe, yes, you do need to replace the
clutch assembly.
Question: I own a 1992
totally stock Toyota 4X4 V6 Truck with approx.
117,000 miles. At about 100,000 miles, I had the
original clutch replaced. The clutch was working
fine, but because of the mileage, I felt it
would need replacing soon. Since the truck would
be spending some quality time at the Toyota
dealership for the infamous head gasket problem,
I felt this was as good a time as any. The
Toyota dealer replaced the clutch, pressure
plate, bearing, and turned the flywheel. The new
clutch grabbed when starting off in first and
especially in reverse. It feels like the clutch
is chattering. I returned the truck to the
dealer with the above complaints. They claim
they replaced the clutch once again, but it did
not cure the problem. At this point, they
thought the recently turned flywheel needed
replacing, naturally at my expense. After all
this the truck still has the same problem, but
less severe. If driven aggressively, the clutch
works smoothly. The problem is most evident if
you just release the clutch without applying the
gas. My question is, what other conditions could
cause this particular problem? Could the
strength of the new clutch accentuate worn
engine mounts? Would worn out bearings in the
rear end cause this, and if so, how can you tell
if the axle bearings are worn?
Answer: Your problem could
be caused by improper clutch linkage adjustment.
One adjustment is under the dash on the clutch
pedal to clutch master cylinder. The other is on
the clutch slave cylinder on the engine. Yes,
worn engine and transmission mounts can also
cause this. I would be very surprised if the
worn out bearings in the rear end could cause
the problems you describe. You can check for
loose axle bearings by raising your truck off
the ground, lift each rear tire by hand, and
check for "play".

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