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Repair Topics / Brake Pads-1 / Brake Pads-2 / Brake Pads-3 / Brake Pads-4 / Brake Pads-5 / Brake Pads-6 / Brake Pads-7 / Brake Pads-8

MORE: Brake pad questions

Question: 1994 Ford Explorer mileage 107,000. Front disk brake pads keep on breaking/crumbling. I replaced 3 sets so far in about 20-25 thousands mile. Does anyone have experience or knowledge about this? Can you help? I have been working on my car for 30 years and have never seen this. I also noticed that the caliper is fixed with two wedges a, I cannot understand how both pads can wear out evenly? It seems one is fixed on one side of the caliper, and other side is the only one moving/pressed by hydraulic system.

Answer: You may be getting poor quality brake pads or the brake calipers are not fully releasing causing a constant drag in the brake pads.



Question: 1993 Mazda MPV V6 mileage: 87,000. When stepping on the brakes for an extended period of time (e.g., when stopped at a traffic light), the brakes go down lower, and the anti-lock light and brake lights come on. This happens intermittently. I would then tap on the brakes again to make the lights go away. At least three different mechanics (including the dealer) checked out the brake system and told me that there were no leaks and the brakes were in good working order. The dealer also told me that it was either the anti-lock controller unit or the master cylinder, but that they couldn't tell for sure until the problem got worse. One mechanic checked it out with a computer and found nothing wrong with the anti-lock system. Shall I just wait until it gets worse or go ahead and replace both the master cylinder and the ABS controller unit?

Answer: We suggest replacing the master cylinder first. It sounds like you have an internal leak in the cylinder allowing the brake pedal to sink.


Question: 1987 Pontiac 6000 STE 2.8 mileage: 100,000K. My 1987 Pontiac 6000 STE has 4 wheel disc brakes with ABS. The braking system has an electronic motor and pump. The motor and pump must be replaced. New it is over $1800, used, or rebuilt cannot be found. I have been told that this system was only used for a year or two. My Question is: Can I install a regular braking system from another Pontiac 6000, without ABS. How hard would it be? Would the cars computer system need changes?

Answer: Yes, the ABS brake system can be replaced with a non-ABS system. A Mitchell, Chilton, Haynes, dealer auto repair manual or a specialty repair book for your make of car will have step-by-step instructions so you can judge for yourself the difficulty based on your level of experience. Click here to find out more


Question: 1988 Suburban 3/4 ton 454 mileage: 120,000. This is about my rear axle and rear brakes. I had a leak on my rear passenger-side axle for quite some time. I didn't know if it was the axle seal that was leaking or the brake cylinder. It was very small and it finally quit. Since I planned a 1500-mile trip, I was going to have it looked at and, while they were at it, have my emergency brake also fixed because the cables were frozen in place and I couldn't apply the emergency brake. I went to a major chain repair shop. The axle is of the fully floating axle type where you have to pull the drive shaft before you can pull the brake drums. The leak problem was the seal on the drive shaft on the passenger side of the car.

When the mechanic pulled the driver's side shaft, he let me know that the bearings were dry, but they were still good. He replaced both wheel cylinders, new brake shoes and hardware, and put new seals on both sides of the axle. He told me that he could not fix the emergency brake because the replacement part was a dealer item. So, he put it all together and I went on my way. After I drove a block I came right back and asked him if he put any new lubricant in the rear axle housing since I knew the rear axle seal was leaking on the passenger side. He told me that he checked it and there was enough oil in it. I drove the car the next day about 10 miles or so and my right passenger side rear drum was very hot to the point that I could smell it inside the car. I went back to the mechanic and he told me not to worry because it takes 1,000 miles for the brakes to break in.

Then I went on my trip. I got about 500 miles of highway driving and I had a major rear wheel bearing failure on the driver's side of the car-the side where he said the bearing was running dry. As I was driving at highway, speed the axle completely failed and I had to be towed to the shop. I went to the same chain repair shop. They told me they had to replace the axle and they also told me that the mechanic should never have hooked up the emergency brake since it was frozen in a partially applied position. Could you please comment and give me your opinion on what could have gone wrong on that driver's side-wheel bearing and why it may have failed? Al

Answer:   The rear wheel bearings are lubricated by the gear lube in the differential by centrifugal force when you go around corners. If the level of the gear lube in the differential is low, it will severely limit the amount of gear lube available to the wheel bearings. When wheel bearings fail the axle housing drops causing the brake shoes to drag on the brake drums.


Question: 1999 Saturn SL1 mileage: 105,000. All new brakes. Rotors machined, new pads. After a few days of driving, there is a loud thumping when the brakes are applied after about an hour driving. This does not happen when car is cold. By the way, the noise is coming from front passenger side. I have a good brake it is only the noise that is a problem. Nobody can pinpoint this problem. Mechanic says defiantly brake problem but what? This car had the problem with brakes repaired in the U.S. but as you see, I am back in Canada. Appreciate any advice. John

Answer: Check the caliper slide-pins and bushings for wear. Also, check the front suspension for loose components. If all checks okay, try a different manufacturer for brake pads.



Question: 1999 Chevy Lumina 3.1 mileage: 96,000. When I press the brakes to slow down the car will slow in a lunging fashion. I replaced the front brakes and rotors about 2 years ago because the rotors were warped. It feels like the same thing all over again. I have 4 wheel disk brakes and when I apply them with medium or hard pressure the car stops great. I don't know if this has anything to do with it, but I have dust shields on all four wheels. Other than that, the car is stock. Any ideas on what might be causing this?

Answer: Assuming that you properly tightened the wheel lug nuts to the proper torque, the dust shields may be holding in the heat generated by the brakes causing the brake rotors to warp. Replace the brake rotors and your problem will go away.


Question: 1999 Pontiac TransPort SE 3.1L mileage: 110K. The front driver side brakes stick. I replaced the calipers and brake pads, and bled the brakes. That worked for a couple weeks, but then the same brake started sticking. I recently noticed that it sticks more when the air conditioner is on. I also noticed that when they start sticking, the amps go down in the van. Are my brakes sticking because my amps go down, or are my amps going down as a result of my sticking brakes? What can I do to correct the problem? My van has ABS and I am familiar with brake systems, but I cannot figure this one out.

Answer: Check the caliper slides for roughness. We have found some of the slides roughly machined which tends to cause them to stick. If they are rough, try emery paper to smooth them out. In addition, you should replace the caliper slide bushings. If your problem persists, try replacing the brake hoses.


Question: 1999 Ford Expedition mileage: 90,000. I have in the last 7 months blown 2 a.b.s. units causing total brake failure. One of the 4 plungers or pistons in the front of the unit, brakes or shears of at the turned recess. The end falls out and allows brake fluid to escape when pedal is pressed. Has there been a common problem with this or any recalls. Can you advice what the underlying problem could be and how to prevent it happening again. BEST REGARDS FROM AUSTRALIA.

Answer: Carefully inspect the ABS unit and see if any other component close by is coming in contact with it as you drive breaking it. Also, if you have modified you car, this could be the cause of your problem.


Question: 2002 Chevy S-10 4.3 mileage: 32,000. Just replaced factory brake pads with Raybestos Brute Stop Carbon Enhanced pads. Rotors were still in good shape, no blue marks or deep grooves. I scuffed rotor surfaces with 80 grit sand paper and applied anti-squeak to back of pads. Also used the supplied stick-on pads to the backs of the pads and installed locating clips to the inner pads. After about 4 miles, pads started squeaking under braking. I pulled the calipers back off, adjusted tabs on outer pads so that they WILL NOT rock or pivot in the caliper. I used anti-seize on all rubbing blocks and caliper pins.

After five days, the squeaking has gotten worse. The truck stops better than before, but the squeaking is driving me nuts. Is this grade of brake pad not good with my vehicle? Could the pads be too hard for the rotors? Should I have the rotors turned, and if so should I have a slight groove cut into the rotors to keep pads from moving? Please help with some ideas...

Answer: Sounds like your problem is the brake pads. Although they may be high performance, they come at a price, they do squeak. Try replacing them with a standard replacement brake pads.


Question: 2004 Jaguar S-Type mileage: 26,000. I am having a challenge with my brakes. When I apply the brake pedal, the brakes stay on for between 30 - 50 seconds after releasing the pedal, before they release. Have had the car for about 26 years, do all my repairs, and have for the 26 years. I have recently overhauled the master cylinder and the servo and fitted a new revac valve, any suggestions?

Answer: We would suspect that brake pressure is being held in the system keeping the brakes applied after the pedal is released. This is probably a result of the master cylinder not returning all the way back.



Question: 2003 Hyundai Elantra, miles: 56,700. Just recently I discovered that my brake lights will not turn off. When I lift the brake (from underneath) just a little, the lights will turn off. But, when the brake is left in the normal resting position, the lights stay on. Is it possible that the spring that pulls that the brake up while not in use is worn out and that there is not enough tension to pull it high enough to where the lights won't turn on? If so, do I need to order that part from my dealer?

Answer: It sounds as if the brake light switch needs to be adjusted. It is located on the brake peddle leakage up under the dash.


Question: 1999 Ford Thunderbird, miles: 56,987 . I bought an 99 Ford Thunderbird. I've been having problems with the anti-lock (ABS) brakes. I would like to know if you can change an anti-lock brake system to a (non ABS) system. And if so would it be difficult or expensive.

Answer: It is not a good idea to change the brake system in your car. It was designed by the manufacturer to work with ABS brakes for a safety reasons. We recommend that you take your car to a qualified brake specialist in your area that can take care of the problems you are having.


Question: 1999 Acura Legend mileage: 105,000.  This has been going on for more than a year, and I do all my own mechanical work so I don't have a regular garage mechanic to ask about it. Often when I depress the brake pedal at 45 mph or faster it pushes back in the pulsating fashion that indicates the antilock braking system is engaged.  The ABS warning light doesn't come on at any time.  And there's no problem with the braking.  But clearly, something's not right.  What's up?

Answer: Check the brake rotors to see if they are warped.  This would explain the pulsating that you are experiencing.


Question:   2005 Toyota Camry mileage: 29,000.  Guys, I have a brake problem with this car that has had me stumped, and honestly I've lived with it so long and put so much money into "fixing" it that my curiosity is the only thing that keeps me from getting rid of it.  But here's what happens: Every 3000-4000 miles the front brakes fry themselves (i.e. pads, rotors, calipers etc) literally turning black with a crystallized shine, and the rotors do not warp.  I have had this problem checked 10-15 times since the car had roughly 10K on it, and everyone from Toyota to my best friend (ASME Mechanic) is stumped.  The following areas have all been checked at one time or another...lug nut torque, caliper alignment in relation to the rotors, pad material (organic and semi metallic tried), high quality rotors, wheel bearings, axle shafts etc. 

This car does not have ABS, and right now the front brakes sound like a lathe running at low speed with a dull cutting tool...so this means time to get out the wallet again.   This job should take the total money I've spent on this problem alone to about $2200.00, so any additional areas to check or advice would be GREATLY appreciated.  I thought the Camry was a great choice when I bought it, but I never expected this type of trouble.   Thanks again for your time.

Answer: If the master cylinder does not return all the way when the brakes are released, pressure is held in the system.  This in turn causes one or more of the brake calipers to drag.  Check the brake pedal linkage to be sure that it allows the master cylinder to return fully. If so the brake master cylinder needs replacing.

Repair Topics / Brake Pads-1 / Brake Pads-2 / Brake Pads-3 / Brake Pads-4 / Brake Pads-5 / Brake Pads-6 / Brake Pads-7 / Brake Pads-8

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