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Repair Topics / Brake Pads-1 / Brake Pads-2 / Brake Pads-3 / Brake Pads-4 / Brake Pads-5 / Brake Pads-6 / Brake Pads-7 / Brake Pads-8

MORE: Brake pad questions

ABS Brake Questions and Answers - This category contains featured questions as examples. They relate to most vehicles.

Question: 2002 Ford Windstar 3.0L mileage: 156,000.  Can you tell me what the max wear specs are for my front rotors? I had a mechanic tell me he would have to turn the rotors down first ($30.00) before he would know if I needed new ones or not.  Needless to say...I walked out.

Answer: With the proper measuring equipment any reputable mechanic should be able to measure the rotors and tell you if they can be machined within specifications.  The minimum thickness for the rotors should be permanently marked on the rotor itself.



Question: 1999 Pontiac Grand Prix mileage: 109,000.  Recently replaced the rear disk brake calipers, rotors & pads and bled the complete system.  Brake pedal is pretty firm w/o engine running.  However, when the engine is running you have to press the brake pedal at least halfway to get any braking action & nearly to the floor before it stops.   It doesn't feel firm in my opinion.  What I fear may have happened is the master cylinder may have completely drained.  When I was replacing the first caliper I let the brake line dangle in a container to collect the dripping fluid.  Quite a bit of fluid (probably a pint) had drained out by the time I was ready to connect the brake line back up.  I left the brake line connected to the old caliper while I changed the other side.  When I was ready to bleed everything, I opened the bleeder fitting & let gravity fill the line & caliper.  Did this on both sides before using the typical two-person method to get the rest of the air out of the lines.  When I was not satisfied with the results after bleeding the rear calipers, I bled the front calipers, too.   What have I missed?  One last bit of information, the rear calipers on this vehicle have an integrated emergency brake.  Is there any adjustment required to this mechanism that may cause this condition?  None of my manuals indicate it, but I was told they may need to be 'ratcheted up' by working the emergency brake levers on the calipers.  I tried activating the emergency brake countless times w/o getting a change in the pedal while the engine is running.

Answer: There is a possibility that you still have some air in the brake system.  Also, check the rear emergency brake ratchet in the calipers.  Although they are supposed to be activated by pressing the parking brake pedal, we have found these ratchets have a tendency to hang-up and not adjust, as they should.


Question: 1999 Chevy Silverado mileage: 112,000.  My question is: I changed the motor in the truck, it used to have a diesel (6.2) so I had to change the master cylinder and booster but now I have good brake pedal when the truck is not running, once you start the motor I have no pedal at all.  I have bled the system several times but nothing changes.  What should I try next?

Answer: To find your problem, you will have to isolate the different components of the system.  Remove the two brake lines from the master cylinder and insert two suitable plugs in their place.  Start the truck and try the brake pedal.  If you now have excellent brake pedal, the problem is obviously in the brakes on the wheels.  Remove one of the plugs and re-attach one of the lines.  This should help you pinpoint the source of your problem.   If the pedal now goes to the floor, you know which one is bad.  Follow this procedure to the other brake line.


Question: 1989 Chevy 1500 4.3 mileage: 130,000.  Periodically the dash brake like flashes a code and will not go away until I disconnect the connectors to the brake module next to the fluid reservoir.  The code is 8 short flashes followed by one longer flash.  This continues until I disconnect the cables.   The brake fluid levels appear fine.  The pads and shoes look fine.  I don't see any leaks in the system.  I have not been able to tie the start of the flashing to any specific incident such as hitting the brakes hard.  Any hints?  I assume the flashing code means something.  The truck brakes fine.  Thanks

Answer:   The code you read on the brake light would indicate a faulty brake dump valve.


Question: 1995 Chevy blazer 4.3 mileage: 85,000.  Anti-lock brake light comes on and stays on after vehicle reaches over the speed of 8 miles an hour.  Have checked connections, speed sensor, resistance, all checks out all ok, no set computer codes, any suggestions?

Answer: Recheck for codes on the ABS computer.  If the anti-lock light comes on, it is storing codes.


Question: 1992 Buick Skylark Quad 4 2.8 liter mileage: 98,000.  The anti-lock brakes seem to engage right as the car nears a stop.  There is a sound as if a valve is applying and releasing pressure and at this time the brakes grab then release at there own will.  I have been told by a dealer that there are three parts to this anti-lock system and all have been tested and were fine.  He said the rotors were warped, turned them and the car worked fine for about 1000 miles and then started again.  Placed new rotors on this time but the problem still exists.  It does not happen all the time but enough to always make you wonder.  Other mechanics have said the whole anti-lock unit needs to be replaced.  Brakes work fine at braking at high speeds, it only occurs nearing a stop but its making the car feel unsafe to drive.  Any advice would be very helpful and thank-you for your time.

Answer:   It sounds like a thorough job has been done checking out the front brakes.  Your problems are most likely caused by loose or weak return springs or a faulty parking brake mechanism in the rear brakes.


Question: 1990 Ramcharger 2 wheel drive 360 mileage: 280,000.  BOB or KEN - I have only front brakes and have determined that it is a problem with the RWAL system - the antilock light in the dash stays on - I have replaced the speed sensor and the speed sensor wire harness from the speed sensor to the first junction and still the problem persists: - I have checked the condition of all the brakes and they are fine

Answer:   The anti-lock brake valve probably is causing the problems you described.  Replacing it should fix your problem.


Question:   1990 Mercury Cougar 3.9L mileage: 88,000.  I have recently been experiencing the following braking issues (this is a non-ABS system): At first when I applied the brakes, it appeared that too much brake was being applied.  It has now been progressively getting worse.  Now when I apply the brake (even lightly) and let off, the car continues to apply the brakes to the point were it sometimes wants to stop the car.   After reading about my system, I suspect the booster.  Does it sound like I am in the right area or should I suspect the check valve first?

Answer: Several things to check; the power brake booster, the rear brakes, and the rear brake return springs.


Question: 94 Ford F350 7.3 diesel mileage: 62,000.  My brake pedal slowly bleeds down as in a defective master cylinder, but we changed that twice.  The rear brakes have been adjusted, the system bled and we have 20+ inches of vacuum at idle.  (A Ford mechanic told me that insufficient vacuum can cause this.  He also told me that as far as he knows, a defective ABS unit can’t be the cause).  What is the cause?  It does not bleed-down with the engine off (no vacuum).

Answer:  You have either another bad master cylinder or a leak somewhere in the hydraulic brake system.


Question: 1988 Chevrolet 1500 Pick up 5.7 TBI mileage: 170,000.  My question concerns anti-lock brakes.  I just recently purchased my truck and from the beginning, the breaks have never felt right.  Sort of firm at first then steadily travel down past the gas pedal.  I inspected them the other day and discovered that the front pads were worn unevenly.  The inside pads (right left) were worn down to the rivets, while the outer pads could have gone another 10000 miles or so.  The backs however were hardly worn at all.  I know that the fronts wear out about twice as often as the backs do but they hardly looked worn at all.   I noticed no fluid leaking from any of the wheel cylinders so I replaced the front pads, cleaned, and adjusted the rear.  The front calipers did not seem stuck (suspected in the uneven pad were).  I then bled the breaks at all four wheels and noticed no air bubbles from any of the cylinders.  I have never owned a vehicle with rear wheel antilock breaks and I was unsure exactly what they should feel like.  The truck will stop but not like, I am accustomed to (pedal feel).  You know!  Question 1: When bleeding power breaks does it make a difference if the engine is running or not?  Question 2: Could I have a problem with the dump valve that is mounted under the master cylinder, relieving the rear break pressure prematurely?  Question 3: Does the ABS system look at the same vehicle speed sensor that the cruse control looks at?   I ask this because the cruse control does not work either.  Question 4: If the speed sensor was faulty the computer would think that the rear breaks were locked up thus relieving the pressure through the dump valve.  Is this a possible cause?  Thanks for any thoughts on this matter....

 Answer:  After reading your question, two things come to mind that may be causing your problems.  The front caliper not sliding properly is most likely causing the uneven brake pad wear.  Cleaning up the slides should fix that problem.  A faulty master cylinder is probably causing your other problem.  Replacing it should do the trick.  It makes no difference if the engine is running or not to bleed the brakes.


Question: 1997 ford Explorer V6 mileage: 69,000.  Have turned rotors, replaced brake pads.  When you press the brakes to stop the pedal surges back and forth towards you and makes the car jerk.

Answer:  From what you described, it sounds like your brake rotors were turned improperly.  Check to see that they run true.



Question: 1992 Mercury Cougar 5.0 mileage: 95,000.  The metal brake line from the right front wheel to the master cylinder has a small pinhole near the right fender wall down low.  Replacing the whole line would be very difficult due to running behind the engine and having many curves and bends.  What would be the best way to repair the line?  I have been told I can use what was described as a "double flare kit".  Cutting out the bad area and connecting a new section with fittings.   In addition, can brass fitting be used or only steel fittings.  I do not have ABS.

Answer:  The preferred way to repair your problem is to replace the entire steel brake line.  It can be done as you suggest by splicing in a new piece of tubing.  Be aware when doing the repairs on steel tubing with a double flair, it can be very difficult to do it properly.  Brass fittings are okay.  Do not under any circumstances use copper tubing for the repairs.


Question: 1975 Toyota Land Cruiser FJ 40 2f mileage: 101,000.  Well, simply put, my brakes do not work.  I have replaced all the pads but nothing works, when I step on the pedal there is no pressure at all but when I pump them they seem to work fine, but once there pumped up all the way if you hit them again the pedal will go to the floor, with no pressure at all.  There is plenty of fluid, and there is not a drop of fluid leaking anywhere, not at the wheel cylinders or the brake booster or at the master cylinder.  Oh yeah, they are drum brakes front and back!

Answer: Two things to check.  Are the brakes adjusted properly?  Is there air in the hydraulic brake fluid system.


Question: 1989 Honda Civic DX 4 cyl mileage: 130,000.  I've been having trouble with my brake system.  Had front and rear pads and rotors replaced 8/99, but the brakes still did not feel quite right.  Had the booster and master cylinder replaced last Monday, and the new booster went out on Thursday.  My brakes locked up and started smoking, fried the front brakes altogether.  Do I need to try another mechanic?  How common is it to get a faulty booster?

Answer:  We are sorry to hear you are getting the run-a-round with your car repairs.  Talk with friends and neighbors to locate a professional auto mechanic you can trust.  Have him/her inspect the car giving him/her the same information you gave us.  Faulty power brake boosters are not common but it is possible to get one.


Question: 94 Pontiac Sunbird 2.0 mileage: 172,000.  Brake pedal goes slowly to the floor when coming to a slow stop; you can hear the ABS brakes clicking on the master cylinder.  Is it brake sensors or master cylinder ABS?

Answer:  It is master cylinder ABS.


Question: 95 Ford/Explorer 6 Cyl mileage: 68,000.  My Explorer has been diagnosed with faulty ABS sensors in the front.  I am unfamiliar with repairing ABS brakes, but would like to do the job myself.  Can you tell me the steps, or am I getting into trouble?

Answer:  Replacing the ABS sensors is relatively easy.  If you have done other brake jobs, it is straightforward.  Unplug the sensor wires and unbolt the sensors.

Repair Topics / Brake Pads-1 / Brake Pads-2 / Brake Pads-3 / Brake Pads-4 / Brake Pads-5 / Brake Pads-6 / Brake Pads-7 / Brake Pads-8

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