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2003 Volvo S60 Repair Question


Topics covered: All wheel drive, Engine, Transmission.
Mileage: No information provided.

Asked on April 4, 2009

2003 Volvo S60 all wheel drive is not working

Drive Train Axles Bearings problem
2003 Volvo S60 6 cyl All Wheel Drive Automatic

how does it work & how do i fix it ?
Avatar Asked by Michael Dugger

Answer

Replied on April 5, 2009

There is no 6 cylinder S60? They only come in 5 cylinder asperated engines or 5 cylinder turbo engines. As for the loss of your all wheel drive on this thing. What I would do is remove the bevel gear (transfer case) and on the transmission sleeve where the bevel gear slides into inspect the teeth. More then likely the teeth have all stripped away. Also inspect the bevel gear teath as well for any damage. You can replace the sleeve on the transmission but will need a special tool to pull it out. NOTE: IF YOU DO REMOVE THIS SLEEVE REPLACE THE SEALS AS WELL. VOLVO MAY SELL THE REPAIR KIT WHERE SLEEVE AND SEALS COME AS A KIT OR YOU MAY END UP BUYING EACH ONE SEPARATE. To install new sleeve just use a rubber mallet and bang it in. Good Luck.

Tiny Answered by JIS001 (expert)
1,861 answers provided