1999 Ford F-150 Heater Core Failure

Tiny
KRAIGE
  • MEMBER
  • 1999 FORD F-150
  • V8
  • 4WD
  • AUTOMATIC
  • 106,000 MILES
I am about to replace the heater core for the 4th
time in my '99 F-150 (V8, 281 cid FI). The last time
it was replaced. My mechanic indicated (after reading
Ford messages) that there may be an electrolysis
problem and he changed radiator fluid, checked PH
and voltages. He also tried to find a copper core
but couldn't find one, so went with aluminum. Which
he didn't want to do. The present core lasted less
than one year.

Any suggestions would be appreciated. This is a very
expensive problem for me!

Thank you, Craig Wilson
Tuesday, September 8th, 2009 AT 12:16 PM

2 Replies

Tiny
DOCFIXIT
  • MECHANIC
  • 18,828 POSTS
Hi
Cronic problem and not sure Ford knows the solution.
Have shop get TSB # 06-21-19 and follow the proceedure. If engine has block heater get rid of it. Also a poor ground anywhere in truck will cause electrolysis. Make sure heater core is isolated from ANY metal of truck. Copper would do the fix but nobodys making one you think somebody would. Another thing have ALT charging pasttern checked on a scope a faulty diode will allow AC current in system and take out core.
Hope this helps
Thanks for donate
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Tuesday, September 8th, 2009 AT 2:34 PM
Tiny
KRAIGE
  • MEMBER
  • 1 POST
Thanks for your help. You gave us a new idea
or two that might help!

Regards,
Craig
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Tuesday, September 8th, 2009 AT 2:45 PM

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