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2005 Ford 500 Repair Question


Topics covered: Axle, Gas, Transaxle.
Mileage: 101,000 miles.

Asked on January 13, 2013

Ford 500 Axle Problem

I need to replace my EGR valve. Where is it located? How difficult is it to replace? Thanks
Avatar Asked by (pending member)

Answer

Replied on January 13, 2013

Removal and Installation
Remove the 4 transaxle roll restrictor brace bolts.
To install, clean the bolts using a wire brush, apply new threadlocker to the threads and tighten to 55 Nm (41 lb-ft) .
Remove the bolt and the transaxle roll restrictor brace.
To install, clean the bolts using a wire brush, apply new threadlocker to the threads and tighten to 48 Nm (35 lb-ft) .
Disconnect the exhaust gas recirculation (EGR) system module vacuum tube and electrical connector.
Disconnect the EGR system module-to-EGR system module tube fitting.
To install, tighten to 40 Nm (30 lb-ft) .

NOTE: When installing the EGR system module, install a new EGR system module gasket with the side with the raised ring facing the intake manifold.
Remove the 2 bolts and the EGR system module.
To install, tighten to 25 Nm (17 lb-ft) .
To install, reverse the removal procedure.

Tiny Answered by ASEMaster6371 (expert)
24,836 answers provided